Wednesday, 24 April 2019

Control Valves Work on Precision Timing and Repeatability

Valve actuators are one of the most important parts of any mechanical system. In industries that rely on accuracy and streamlined processes, you can’t afford to have a control valve that malfunctions. When the flow of fluids or gases within your mechanical system is unreliable, it costs you more in reduced quality, equipment repairs and even down time when vales or actuators fail to function. So what makes one industrial actuator superior to another? Whether you’re processing gasoline or filtering wastewater, it’s imperative to invest in reliable technology for your control loop.

Reduce Risk Through Improved Timing

Regardless of what fluid you are dealing with, it’s imperative that you be able to accurately control the flow rate and regulate the variables that determine mechanical efficiencies and service consistency. A faulty actuator may not manage the ratio of the fluids with the precision you require, so you need to ensure you’re achieving top-notch process control for valves. Valve timing is one of the most important yet often overlooked functions to look out for. Why? The timing function controls the following outcomes:

  • * Set point controls the valve lift event
  • * Ratio of various fluids allowed into your tanks
  • * Overload and overheating probability is minimized

All of these functions are dependent upon your control valve actuators’ ability to achieve accurate timing at each and every valve lift event.

Why Repeatability Matters   

When a scientist achieves a particular outcome in the process of an experiment, it is all but worthless if that outcome cannot be replicated. The same is true of actuators for valves. If a globe valve only produces results intermittently, your process will suffer. Time is of the essence in an industrial environment, so you should seek globe valves with precision metrics down to the millisecond. Valves with a high repeatability rate won’t be compromised by continual operation throughout the day—whether it’s constant or varying. Any valve with a limited duty cycle,  is prone to overheating that can cause errors and delays.

Choosing the Right Globe Valve Actuator

Some globe valve actuators are higher quality than others. There are also several types to choose from—pneumatic, hydraulic, electric, and spring. No matter what kind your line of work requires, investing in an actuator manufactured with quality is worth investing in. The quality of your mechanical systems depends upon a reliable flow through fluid gateways. Find an actuator for globe valves that produces reliable repeatability and precision timing for optimal results and minimal downtime in your fluid management process.

Partner with a supplier who can provide you with all of the valve and actuator parts that your control loop requires. Process control for valves is one of the most important aspects for your plant’s productivity. This is not an area you can skimp on without sacrificing quality.

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